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"Every ton of recycled plastic makes the world a better place"

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Published onDecember 5, 2022
Ceramin® recycled material on a conveyor belt at the recycling plant

HC Plastics' New Recycling Plant in Niederzissen

Niederzissen/Kaisersesch, November 29, 2022. Approximately 12 months after the groundbreaking ceremony, HC Plastics GmbH opened one of Germany’s most modern plastic recycling plants yesterday at its Niederzissen site. In the future, approximately 15,000 tons of plastic waste per year will be processed here for further use in industrial processes. By recycling polypropylene packaging film—which was previously mainly incinerated—the company is setting new standards in plastic recycling. Mayor Petra Kalkbrenner and other representatives, including officials from the Federal Ministry for the Environment, were enthusiastic about the development.

Joint Venture Combines Recycling Expertise

HC Plastics GmbH is a joint venture between two family-owned companies. Hündgen Entsorgungs GmbH & Co. KG, already based in Niederzissen, is a recycling expert that developed this innovative sorting technology and machinery in collaboration with specialists from CLASSEN. The group’s production company based in Kaisersesch, Akzenta Paneele + Profile GmbH, benefits from the secondary raw materials generated by recycling, which it uses for its CERAMIN® material to manufacture robust, PVC-free wall and floor coverings.

Approximately 100 interested parties gathered in Niederzissen for the plant’s commissioning yesterday, Monday. Managing Director Christian Hündgen welcomed partners, machine suppliers, members of the press, as well as official representatives from the Federal Ministry for the Environment, the Chamber of Industry and Commerce (IHK), other trade associations, and, last but not least, Mayor Petra Kalkbrenner. In her speech, Kalkbrenner praised the forward-looking concept of the new recycling plant: “Extending the recycling chain actively promotes environmental and climate protection; this is exemplary. I am delighted that our community is home to such a forward-looking (joint venture).”

Upcycling plastic film into eco-friendly wall and floor coverings

HC Plastics GmbH is a joint venture between two family-owned companies. Hündgen Entsorgungs GmbH & Co. KG, already based in Niederzissen, has, as a recycling expert, subsequently, the guests in attendance were able to gain an overview of the modern recycling processes during a tour of the HC Plastics plant, where ten full-time employees are currently working. Many waste products, such as yogurt cups or gummy bear packaging, were likely very familiar to visitors from their everyday lives. Until now, PP film was considered more or less unsuitable for recycling due to its soft and loose material properties. As a result, the film was typically incinerated—with the consequence that the raw material was no longer available for the recycling cycle after disposal.

HC Plastics’ new sorting technology now enables the material to be processed into a secondary raw material, which in turn forms a major component of the CLASSEN CERAMIN® flooring and tiles. In this way, supposedly worthless plastics are upcycled into a durable, robust, and environmentally friendly product that is itself 100 percent recyclable. A prime example of the circular economy. The innovative sorting technology and machinery were developed in collaboration with experts from the CLASSEN. The group’s production company based in Kaisersesch, Akzenta Paneele + Profile GmbH, benefits from the secondary raw materials generated by the recycling process, which it uses for its CERAMIN® material to manufacture robust, PVC-free wall and floor coverings.

Approximately 100 interested parties gathered in Niederzissen for the plant’s commissioning yesterday, Monday. Managing Director Christian Hündgen welcomed partners, machine suppliers, members of the press, as well as official representatives from the Federal Ministry for the Environment, the Chamber of Industry and Commerce (IHK), other trade associations, and, last but not least, Mayor Petra Kalkbrenner. In her speech, Kalkbrenner praised the forward-looking concept of the new recycling plant: “Extending the recycling chain actively promotes environmental and climate protection; this is exemplary. I am delighted that our community is home to such a forward-looking (joint venture).”

About Hündgen Entsorgungs GmbH & Co. KG:

As a modern, family-owned business, Hündgen Entsorgungs GmbH & Co. KG offers the highest degree of operational flexibility. Adjustments to changing environmental or economic conditions can be implemented immediately. This ensures, on the one hand, high environmental standards in the interest of environmental protection. On the other hand, in line with the company’s objectives, excellent customer service is ensured through targeted, personalized communication and consultation on all waste management issues.

In addition to the transport of waste, recyclables, and mixed recyclables, the company’s scope of activities includes their sorting as well as the marketing and recovery of secondary raw materials in international trade. The planning and development of innovative waste management and recycling concepts for commerce and industry, as well as consulting and cooperation with national and international institutions and local authorities, round out the company’s broad range of services.

Circularity for a Better Future

The Cradle to Cradle principle aims to design products so that they can be fully recycled without generating waste. CERAMIN from recycled and recyclable polypropylene (PP) and, at the end of its service life as a flooring material, can be reintroduced into the production cycle. Thanks to its material properties, it is suitable not only for reuse in new flooring but also for use in other products. This contributes to resource conservation and supports a sustainable circular economy.

A strong signal to the industry

With the Cradle to Cradle Material Health certification, the CLASSEN is sending a strong signal in support of sustainable innovation in the flooring industry. “This certification is another milestone for our company and demonstrates that sustainable business practices and high-quality product solutions can go hand in hand,” explains Sebastian Wendel, who is responsible for strategic business development at the CLASSEN.

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About the CLASSEN Group

As a leading German manufacturer of wall and floor coverings, this family-owned company is synonymous with technological leadership and sustainability. Under the motto “Floors For A Better Tomorrow,” the approximately 2,000 employees of the CLASSEN are committed to a sustainable future across all areas of the value chain. With great passion and expertise, they achieve outstanding results—from resource conservation and a long product lifecycle to the complete recycling of healthy wall and floor coverings.

For its healthy wall and floor coverings, CLASSEN avoids the use of chlorine, PVC, and plasticizers. With numerous patents available to the entire industry, the company underscores not only its own independence but also its ongoing commitment to our natural resources. With CERAMIN®, CLASSEN has developed CLASSEN material consisting largely of recycled plastics and is 100 percent recyclable. In this way, CLASSEN makes CLASSEN exemplary contribution to the circular economy.

Founded in 1962 by Dr. Hans-Jürgen Hannig, the family-owned company is currently led by three generations, including the founder himself, in its operational management.
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